Delivery all over Nepal | Enquiry: 9808877932
Delivery all over Nepal | Enquiry: 9808877932
IMG-LOGO
Need Help?Contact Us
Blog - Om Frame House

Blog

AI-Powered 3d Modelling

AI-Powered Text-to-3D and Image-to-3D Modeling

Revolutionizing Design: AI-Powered Text-to-3D and Image-to-3D Modeling

Artificial Intelligence (AI) is rapidly transforming the world of 3D modeling, making it more accessible, efficient, and innovative. With the advent of text-to-3D and image-to-3D modeling technologies, creators can now generate complex and realistic 3D models from simple inputs. This blog explores these groundbreaking advancements and highlights the services available for professionals and enthusiasts.


The Role of AI in Modern 3D Modeling

AI simplifies the traditionally labor-intensive 3D modeling process. By leveraging machine learning and neural networks, these tools can:

  1. Generate 3D Models from Text Descriptions: By inputting simple textual descriptions, users can create detailed 3D assets, saving time and reducing dependency on skilled modelers.

  2. Convert Images to 3D Models: AI can transform 2D images or sketches into fully realized 3D objects, preserving details and textures.

  3. Enhance Design Workflow: These tools integrate seamlessly into existing workflows, enabling rapid prototyping and iteration.


Text-to-3D Services

1. OpenAI’s Point-E

Point-E uses machine learning to generate 3D point clouds based on text prompts. This tool is ideal for conceptual modeling and creative exploration.

2. Kaedim

DEMO VIDEO

Kaedim specializes in turning textual descriptions into 3D models, catering to game developers and digital artists. Its intuitive interface makes it accessible for professionals and novices alike.

3. DreamFusion by Google Research

DreamFusion generates high-quality 3D models with full textures using advanced AI algorithms. It’s especially useful for creating visually stunning assets.

4. Meshy AI

Meshy AI is an innovative platform that leverages artificial intelligence to streamline the creation of 3D models from text descriptions and images. This tool is particularly beneficial for game developers, 3D printing enthusiasts, and XR creators, enabling rapid generation of 3D assets.


Image-to-3D Services

1. NVIDIA’s Instant NeRF

Instant NeRF converts 2D images into realistic 3D models by recreating neural radiance fields. It’s perfect for photorealistic visualizations and digital twins.

2. Luma AI

Luma AI transforms smartphone photos into detailed 3D models. Its mobile-friendly approach makes it ideal for quick and efficient modeling on the go.

3. RealityCapture

This photogrammetry-based software creates accurate 3D models from multiple 2D images. It’s a favorite among professionals for architectural and gaming projects.


Applications in Various Industries

1. Entertainment and Gaming

AI tools enable the creation of detailed characters, environments, and assets for films and games, reducing development cycles.

2. Architecture and Urban Planning

Professionals use AI to visualize projects in 3D, optimize designs, and simulate real-world conditions for better planning.

3. E-commerce and Retail

Retailers leverage AI-generated 3D models for virtual product displays and augmented reality shopping experiences.

4. Education and Training

From virtual dissections to historical recreations, AI-powered 3D models make learning interactive and immersive.


Challenges and Opportunities

Challenges:

  • High computational requirements for advanced AI tools.

  • Limited awareness and accessibility in developing regions.

Opportunities:

  • Democratization of 3D modeling for creators and businesses.

  • Potential for rapid innovation in industries like manufacturing and healthcare.


Conclusion

AI-powered text-to-3D and image-to-3D modeling technologies are reshaping the creative landscape. By simplifying complex processes and unlocking new possibilities, these tools empower creators and businesses to innovate like never before. Whether you’re an artist, developer, or entrepreneur, now is the time to explore the potential of AI in 3D modeling.

 

Continue reading
3d Printing Service in Nepal

Start Your 3D Printing Journey Today

Unlocking the Potential of 3D Printing Services in Nepal

3D printing is rapidly revolutionizing industries worldwide, and Nepal is no exception. As this cutting-edge technology becomes more accessible, businesses and individuals in Nepal are discovering its transformative potential. In this blog, we’ll explore the growing demand for 3D printing services in Nepal, its applications, benefits, and how it’s reshaping industries.

 


What is 3D Printing?

3D printing, also known as additive manufacturing, creates three-dimensional objects layer by layer from digital designs. This versatile technology is widely used for prototyping, product design, and custom manufacturing, making it a game-changer for industries like healthcare, architecture, education, and more.

If you're searching for affordable 3D printing in Nepal, it’s crucial to understand the possibilities this technology offers.


The Rise of 3D Printing in Nepal

Nepal’s 3D printing industry is steadily growing, driven by an increasing demand for customized solutions and innovative applications. Local businesses and startups are leveraging 3D printing services to cut costs, speed up production, and bring creative ideas to life.

Popular Applications in Nepal

  • Prototyping for Startups: Entrepreneurs use 3D printing to develop prototypes quickly and affordably, reducing time-to-market.
  • Custom Parts Manufacturing: From replacement machine parts to intricate designs, 3D printing enables on-demand production.
  • Educational Tools: Schools and colleges are integrating 3D printing into their curriculums to promote hands-on learning.
  • Medical Solutions: Prosthetics, dental implants, and surgical models are being produced locally with 3D printing, making healthcare more accessible.

Why Choose 3D Printing Services in Nepal?

If you’re wondering why 3D printing in Nepal is gaining popularity, here are the key benefits:

1. Cost-Effective Production

Unlike traditional manufacturing, 3D printing eliminates the need for expensive molds or tools, making it a budget-friendly choice for small businesses and startups.

2. Customization at Scale

Whether you’re creating a personalized gift, architectural model, or medical device, 3D printing offers unmatched precision and flexibility.

3. Faster Turnaround Times

Need a prototype quickly? 3D printing significantly reduces production time, helping you stay ahead in a competitive market.

4. Environmentally Friendly

With minimal material wastage, 3D printing is a sustainable alternative to conventional manufacturing.


Challenges Facing the 3D Printing Industry in Nepal

Despite its potential, 3D printing in Nepal faces some challenges:

  • High Initial Investment: Advanced 3D printers and raw materials can be expensive.
  • Limited Awareness: Many businesses and individuals are unaware of the benefits of 3D printing.
  • Material Availability: Importing specialized filaments and resins often leads to delays and increased costs.

By addressing these challenges, Nepal can unlock the full potential of 3D printing technology.


How to Find the Best 3D Printing Service in Nepal

When searching for 3D printing services near me, look for a provider that offers:

  • Expert Guidance: From design to production, choose a service that supports you every step of the way.
  • High-Quality Printers: Ensure they use advanced machines for precise and reliable results.
  • Affordable Pricing: Compare prices to find a service that fits your budget without compromising quality.

Why 3D Printing is the Future of Nepal’s Economy

As Nepal continues to embrace technological advancements, 3D printing services are poised to play a significant role in fostering innovation. By reducing dependency on imports and enabling local production, this technology has the potential to transform industries and create new job opportunities.


Start Your 3D Printing Journey Today

If you’re ready to explore the world of 3D printing, look no further than Print3d. We provide affordable, high-quality 3D printing services in Nepal, tailored to your unique needs. From prototypes to personalized products, we bring your ideas to life with precision and efficiency.

Contact us today and let’s build something extraordinary together!

Continue reading
The Best 3D Printers of 2024

The Best 3D Printers of 2024: A Comprehensive Guide

3D printing has come a long way, revolutionizing industries from manufacturing to healthcare, and even making its mark in the hobbyist community. As we step into 2024, the market is brimming with innovative 3D printers that offer exceptional quality, speed, and versatility. Whether you're a professional or a hobbyist, here are the top 3D printers of 2024 that are worth your investment.

1. Creality K1 Max

Overview: The Creality K1 Max is a standout for its large build volume and robust feature set, making it ideal for both professionals and serious hobbyists. Known for its reliability and precision, this printer can handle complex projects with ease.

Key Features:

  • Build Volume: 300 x 300x 300 mm
  • Print Technology: Fused Filament Fabrication (FFF)
  • Materials: PLA, ABS, PETG, TPU
  • Resolution: 100 microns
  • Connectivity: Wi-Fi, USB, SD card

Pros:

  • Large build volume suitable for bigger projects
  • High print precision and quality
  • User-friendly interface with a touch screen

Cons:

  • Requires a large space due to its size
  • Slightly higher learning curve for beginners

2. Creality Ender-3 V3 & V3 Plus

Creality Ender 3 V3 Plus 3D Printer Core XZ Motion System Direct 600mm/S  Extruder Auto Load Filament Auto Leveling Dual Axis - AliExpress

Overview: The Creality Ender-3 series has been a favorite among hobbyists, and the V3 and V3 Plus continue this legacy with improved features and reliability. These models are perfect for beginners and experienced users alike.

Key Features:

  • Build Volume: V3 - 220 x 220 x 250 mm, V3 Plus - 300 x 300 x 350 mm
  • Print Technology: Fused Filament Fabrication (FFF)
  • Materials: PLA, TPU, PETG, ABS
  • Resolution: 100 microns
  • Connectivity: USB, SD card

Pros:

  • Affordable and reliable
  • Easy to assemble and use
  • Wide community support and readily available upgrades

Cons:

  • Manual bed leveling can be tedious
  • Open frame design may be less safe for some users

3. Elegoo Neptune 3 Pro & Neptune 4 Pro

Speed Comparison: Neptune 3 Pro VS Neptune 4 Pro

Overview: The Elegoo Neptune series is known for its reliability and affordability. The Neptune 3 Pro and Neptune 4 Pro are great options for users who want high-quality prints without breaking the bank.

Key Features:

  • Build Volume: Neptune 3 Pro - 220 x 220 x 250 mm, Neptune 4 Pro - 300 x 300 x 400 mm
  • Print Technology: Fused Filament Fabrication (FFF)
  • Materials: PLA, ABS, PETG, TPU
  • Resolution: 100 microns
  • Connectivity: USB, SD card

Pros:

  • Excellent print quality for the price
  • Silent stepper motors
  • Reliable and easy to use

Cons:

  • Limited advanced features compared to higher-end models
  • Smaller build volume on the Neptune 3 Pro

4. Elegoo Saturn 4

ELEGOO Saturn 4 Ultra: A next-gen flagship 3D printer with easy-release  technology and AI defect detection - NotebookCheck.net News

ELEGOO Saturn 4 Ultra and Saturn 4 Launched Heyup Newsroom - Heyup

Overview: The Elegoo Saturn 4 Ultra is a resin printer that offers high-resolution prints, making it ideal for detailed models and professional prototypes. Its large build volume and reliable performance make it a top choice in the resin category.

Key Features:

  • Build Volume: 218.8 x 122.8 x 220 mm (8.5 x 4.8 x 8.6 inches)
  • Print Technology: MSLA (Masked Stereolithography)
  • Materials: UV Resin
  • Resolution: 50 microns
  • Connectivity: USB

Pros:

  • High-resolution prints with fine details
  • Large build volume for a resin printer
  • Sturdy and durable construction

Cons:

  • Resin can be messy and requires careful handling
  • Slightly longer print times compared to FFF printers

5. Bambu Lab X1CC

Bambu Lab P1S, X1S, X1E THREE NEW BAMBU LAB PRINTERS COMING, 51% OFF

 

Overview: The Bambu Lab X1CC is known for its cutting-edge technology and high-quality prints. This printer is designed for users who need precise and reliable performance, making it suitable for both professionals and enthusiasts.

Key Features:

  • Build Volume: 256mm x 256mm x 256mm (10" x 10" x 10")
  • Nozzle: 0.4mm Hardened Steel (included)
  • Hotend: All-Metal
  • Max Hotend Temperature: 300°C
  • Filament Diameter: 1.75mm
  • Supported Filaments: PLA, PETG, TPU, ABS, ASA, PVA, PET, Ideal for PA, PC, Carbon/Glass Fiber Reinforced Polymer
  • Build Plate Surface: Bambu Textured PEI Plate or Bambu Cool Plate (pre-installed)
  • Max Build Plate Temperature: 110°C@220V, 120°C@110V
  • Max Speed of Tool Head: 500mm/s
  • Max Acceleration of Tool Head: 20,000 mm/s²

Pros:

  • High precision and print quality
  • Advanced features like auto bed leveling and filament runout detection
  • Sleek and modern design

Cons:

  • Higher price point
  • Smaller build volume compared to some competitors

Conclusion

Choosing the right 3D printer depends on your specific needs and budget. The Creality K1 Max and Elegoo Neptune 4 Pro offer excellent value for large projects, while the Elegoo Saturn 4 stands out for high-resolution resin printing. For those seeking advanced features and precision, the Bambu Lab X1CC is a top contender. No matter which model you choose, these 3D printers represent the best of what 2024 has to offer, ensuring you can bring your ideas to life with ease and accuracy.

Continue reading
The Best Creality 3D Printers of 2022

The Best Creality 3D Printers of 2022

In the past few years, at-home 3D printing has matured quite a bit from something exclusively for tinkerers with a weekend to devote to assembly and calibration. In 2022, there are many affordable options that anyone can get set up and printing in a matter of hours. This has also caused an overwhelming number of home 3D printers on the market today, and it can be difficult to choose the best one for your specific needs. To help you decide, we’ve narrowed it down to our top picks for entry-level and all-around printers Creality offers in 2022.  

Best Entry-Level Printer of 2022: Creality Ender 3 V2

 

The Creality Ender 3V2 stands out for its value and quality

The Creality Ender 3 V2 stands out for its value and quality

An entry-level 3D printer is typically suited for hobbyists and beginners. People who are getting started with 3D printing might not have the expertise or patience for more complicated jobs. Unlike ten years ago, you are able to choose one from among dozens that have similar specs with wildly varying price points.

The Creality Ender 3 V2, the second version of the Creality Ender 3, is the best entry-level printer on the market as of 2020.  It stands out for its value and quality. 

  • This model rings in at less than Rs.50000. This makes it one of the most affordable models in its class without too many concessions in terms of quality.

  • It is a compact 3D printer, meaning it won’t take up the entirety of your workspace with its bulk. With a print bed of 220 x 220 x 250 mm, it fits on any desktop, workbench, or table with room to spare.

  • The Creality Ender 3 V2 added an updated silent motherboard, allowing the machine to run lower than 50 decibels(dB) while printing. To quantify, normal speech hovers around 60 dB, while the hum of a refrigerator is about 40 dB.

  • The print bed is composed of a material called carborundum, or silicon carbide, a hard ceramic material with extremely high durability and resistance to heat.

  • The Creality Ender 3 V2 is ideal for makers who are interested in a lower cost 3D printer that still has many modern features included with more premium machines. Its low price point, and convenience features make it a great first 3D printer or as a supplement to an existing 3D printer collection.


    Why Creality?

    Before we dive into the features that differentiate 3D printers, it’s worth asking why we decided to focus on Creality. The main reason is that Creality printers are known for their ease of use and overall quality.

    The process of going from an unopened Creality printer to a setup that’s ready to print is typically very short compared to other 3D printer brands. Most users report spending just an hour setting up a new printer and calibrating it. Better yet, Creality printers are built so that you don’t have to get the adjustments absolutely perfect to produce good prints. That means that you can focus on bringing your designs to life as quickly as possible rather than wasting time on endless tweaks.

    Another thing to like about Creality is that the company’s printers are reliable. Creality 3D printers are trusted by professional print shops that run their machines 24/7. They rarely need to be taken offline for repairs, which means that you don’t end up spending more money on your printer.

    It’s nice that Creality is such a major player in the 3D printing world. An ever-increasing number of designs can be printed using Creality machines. If you want to add more capabilities to your printer, Creality makes a wide variety of accessories and there are plenty of third-party components that are compatible with the company’s equipment.

    Features to consider before you buy a 3D printer

    If you’re new to the world of 3D printers, it can be hard to know what all the specs mean. To help you navigate the technical jargon, we’ll identify the most important features of Creality 3D printers you need to know about and help you decide which one is right for you.

    What do you want to print? Printer style

    Perhaps the best place to start with choosing a Creality 3D printer is to figure out what style of printer you need. There are several different types that vary in capabilities and cost.

    The most basic 3D printer style is a Fused Deposition Modeling (FDM) printer. Several of the Creality printers we reviewed, including the CR-10S and Ender 5 Pro, are FDM printers. These models are often favored by beginners because they are relatively affordable.

    However, FDM printers do have some drawbacks. These printers operate by heating filament and extruding it into the desired shape. The problem is that when you create layers, the filament forms blocky lines as it is stacked on top of itself. So, you may need to spend a fair amount of time smoothing the exterior of your product with an FDM printer.

Continue reading
How to 3D print waterproof parts

How to 3D print waterproof parts

3D printers promise endless applications. However, sometimes reality gets in the way of that promise. One example of where that can happen is when trying to print something that needs to hold water, only to watch it leak like a sieve. Read on to find out to avoid such a tragic waste of liquid.

Is it possible to print waterproof and watertight parts?

Yes, it can be done but it’s not always easy. To get the best results, you need to pay special attention to both the material and the settings you use. And even then, some post-processing may also be needed to get a part that is truly and reliably waterproof.

It is also worth talking about what we mean when we say waterproof. When talking about clothing or electronics, the word waterproof is usually used to indicate that an object is capable of keeping water out. For anything that needs to keep water in such as a vase, a more appropriate description would be watertight. Some industries like electronics also use the term water-resistant to describe something that can water out, up to a limit. Such as a phone which is only waterproof up to a certain depth.

In this article, we will use waterproof as an umbrella term to include all the above. The steps you take to make a print waterproof will also help it to be watertight and water-resistant. Although, most parts will not meet the same criteria that your waterproof phone is held to so it’s probably best not to go deep-water diving while relying on a printed part to protect anything sensitive.

How do you print waterproof parts?

To get waterproof parts, there are three areas that are important. The material used, your slicer settings, and post-processing.

It is possible to print waterproof parts with a variety of different 3D printing technologies. Some industrial printers with six-figure price tags are even capable of making extremely reliable waterproof parts with robust materials like metal. However, most people don’t have access to those printers so for this article, we will be focusing on the most common and accessible 3D printing technology, FFF printing.

Materials for printing waterproof parts

Water soluble support

Most FFF filaments are thermoplastics. Plastics are generally good at being waterproof which is why most water bottles are made of plastic. Plastics are also not normally degraded or damaged by water which is also why so many of those plastic bottles end up in the ocean and are likely to stay for a long time to come. However, there are a lot of different types of thermoplastics and all of them have different properties which are worth knowing before you try to print your waterproof parts.

A note on swelling: Many 3D printing materials are hygroscopic, meaning they absorb water. Some are worse than others (PETG, Nylon, PLA) and some are better (ABS, PP) but most absorb water to some extent. The result is, if you leave a part in contact with water for a long time it may start to swell. The amount of swelling is usually small, but it can deform your part and even cause it to split or break in a way that stops it from being waterproof or watertight. The swelling will not continue indefinitely or cause the part to degrade completely like it would with untreated wood. Instead, the part will likely swell up to a certain point (depending on the material) and then stop. If you have ever printed a part that was initially waterproof but started leaking over time, this was probably why. It should be possible to dry your part to remove the swelling but allowing a part to swell and then drying it repeatedly may cause increasingly more damage.

PLA

PLA is one of the cheapest and most common FFF printing materials. PLA can be used to create waterproof parts, but it does have some disadvantages. As mentioned above PLA can be prone to absorbing water and swelling.

PLA is also biodegradable. Meaning that (under the right circumstances) it can be composted. This is not an issue if it’s only exposed to perfectly clean water, but if you were to leave a PLA printed part submerged for an extended period in a body of water that contains microorganisms, like a pond, there is a chance that your part could start to degrade. Albeit slowly.

Lastly, PLA has low heat resistance. Meaning that if you wanted to use a printed part to hold hot water, it would likely deform. This can be solved by heat treating your part after printing. Heat treating is explained more later in this article.

PETG

PETG is another common and affordable FFF material. PETG is particularly hygroscopic meaning it’s prone to swelling. On the flipside, PETG has a high heat resistance so printed parts can be kept outside in direct sunlight without issue, and they can stand up to hot (although not boiling) water.

PP

PP is one of the better options for printing waterproof parts. It is less prone to swelling than PLA or PETG and it is chemical resistant. PP can also be used to print flexible parts that hold their shape and do not break after repeated bending.

ABS

ABS is a decent option for printing waterproof parts. It has a high heat resistance and is not as hygroscopic as many other materials. The best reason to use ABS, though, is that you can use Acetone to vapor-smooth parts printed in ABS. Vapor-smoothing will be talked about more in the post-processing section.

PVB

PolySmooth is a PVB-based material made by PolyMaker that is easy to print and has mechanical properties similar to PETG. The big advantage of PolySmooth for printing waterproof parts is that it can be vapor smoothed using isopropyl alcohol. The process is similar to how ABS is smoothed using acetone but isopropyl alcohol is much safer and easier to handle than acetone.

Which settings to use for printing waterproof parts?

Just as important as the material you choose, is the settings you use. FFF printing works by stacking layers of material on top of each other, one at a time. The problem with that is that each layer has a chance of leaving a small gap between itself and the layer below. The following settings are mostly aimed at avoiding those gaps or mitigating their effect:

Wall line count

Wall line count is the setting that determined how many layers thick the outer wall of your print is. Generally, more wall lines will increase the chance of your part being waterproof. The reason is that they reduced the chance of water having a direct path through all the walls present. If under extrusion or some other issue has caused a small gap in one wall, the next wall acts as a backup to plug that gap.

A wall line count of 3 is normally a good place to start. It’s worth noting that increasing the wall line count for thin parts will have no effect. There is also one situation where a single wall is the best option, and that’s when using vase mode.

Spiralize outer contour (vase mode)

Spiralize outer contour (also known as vase mode) is a setting that enables smooth printing of objects with a single wall thickness. It turns the print into one continuous print path which means there are no retractions between layers and therefore no Z seam.

That is the biggest benefit of vase mode. The Z seam is one of the most common areas for gaps in your printed part to occur. Removing that seam makes parts with even a single wall capable of being waterproof. However, this setting is not suitable for most parts as it requires a very specific geometry. Vases, cups, and bowls are the kinds of prints that can be printed using vase mode.

Temperature

Gaps can appear when one layer is not properly bonded to the layer below. A higher printing temp is one way to increase layer adhesion. It’s generally best to print at as high a temp as your material will allow. Beware that when you print at too high a temp, the material can boil as it comes out of the nozzle, leading to more issues and potential gaps.

Flow rate

Under-extrusion is a major cause of gaps in your part. Even well-tuned print profiles can suffer from under-extrusion at times as they normally prioritize high dimensional accuracy, structural strength, or visual fidelit over other considerations. A slight increase to flow rate should be enough to see an improvement. Start with 105% and increase until you see diminishing returns.

How to post-process a part to make it waterproof

Ideally, you should be able to pull a printed part off the build plate and have it be completely waterproof. However, sometimes a bit of post-processing is needed to shore up an almost waterproof part. Here are some of the main methods you can use:

Apply a waterproof coating

This is the easiest and most straightforward way to waterproof an otherwise leaky part. Applying a waterproofing spray, a clear coat, or even just water-resistant paint can help plug up any tiny gaps in your part. Multiple coats may be needed depending on the part and the coating used.

Vapor smoothing

Vapor smoothing using acetone for ABS or isopropanol for PVB is a great way to make a part more waterproof. Vapor smoothing is the process of using a chemical to melt the outer surface of a printed part just enough that it smooths out the part and removes the layer lines that are synonymous with FFF printed parts. Vapor smoothing is normally done to make a part look better but since it fuses the layers of a printed part together, it’s also a great way to fill gaps and make a part more waterproof.

Temperature treatment

Temperature treatment can be done in two ways and for two very different goals. The first is to apply heat to the outside of a print (usually with a heat gun) so that the outer surface melts just enough to fuse the layers together in order to remove the layer lines. This works in the same way as vapor smoothing and it helps remove gaps in the surface of a part and therefore makes it more waterproof.

The second is to heat soak a part over an extended period in an oven or other heated chamber. This process is called annealing. Annealing a part allows the layers of the entire part (even the interior) to bond together more strongly. This increases the strength of the part and makes it more temperature resistant in the future. This can result in PLA parts that have equal or higher temperature resistance to that of ABS or PETG parts.

What are the applications for waterproof parts?

3D printed vase

Once you have perfected printing waterproof parts, there is a whole world of possible applications. One obvious area is food and drinks related prints like bowls, cups, or water bottles. While all these prints are possible, we would advise against it as FFF prints are often not food safe and the process for assuring they are is beyond the scope of this article.

However, there are plenty of other applications for waterproof parts. Some examples are:

Scientific research

3D printed parts can be perfect for helping in scientific research related to fluid dynamics and microfluidics. An example of this in practice are the researchers at Cardiff University using 3D printed parts to study microfluidics in a way that is cheaper and more flexible than traditional alternatives.

microfluidic devices 2Watch the video

Gardening

Plant pots, composting containers, and hydroponics are just a few areas that are ripe for 3D printing to help with gardening. Beware that if you are using a printed part outside then you should make sure the material you use is suitable to the climate and environmental conditions. More robust materials like PETG and ABS might be a better choice than PLA, for example.

Water features

3D printed water features can be perfect for your pond or fish tank. And with the complete creative freedom that 3D printing provides, there’s no reason you can’t create an epic rube Goldberg-style water feature that fills your whole house with the soothing sound of gently flowing water.

Continue reading
How to print with nylon filament

How to print with nylon filament

Choosing the right 3D printing filament can be a challenge. With so many available, it can be difficult to weigh your options and make the best decision based on your use case and application. In this blog, we’ll go over one of the most versatile 3D printing materials out there: nylon filament.

What is nylon filament?

Nylon 3D printing filament is a synthetic polymer known as a “thermoplastic,” which means that it softens upon heating, liquifies upon melting, and hardens when cooled – and is able to repeat these processes. In addition to FFF 3D printing, nylon is also used in other 3D printing processes, such as selective laser sintering (SLS), as well as more traditional processes like injection molding.

What are the properties of nylon 3D printing filament?

Nylon 3D printing filament is strong, flexible, durable, and abrasion-resistant-resistant. It also has a low friction coefficient, which enables its wear and impact-resistant properties.

Nylon filament

When compared to other filaments, nylon is stronger but less stiff than both PLA and ABS. It is, however, much more flexible and features better impact resistance and chemical resistance, especially for applications where greases are commonly used.

Nylon 3D printing filament also has some negative properties. It is prone to warping – a result of the material crystallizing. It is also hygroscopic, meaning it absorbs moisture from the air. This can lead to filament that is wet or damp, resulting in inconsistent final prints with lower mechanical properties. As such, nylon 3D printing filament should be stored in a dry place, such as the Ultimaker S5 Material Station. If your nylon filament should become wet, however, all is not lost. Moisture-sensitive filaments such as nylon, PVA, and TPU95A can be dried overnight (for 10-20 hours) and then used as normal.

How to print with nylon filament

When printing nylon, you can print it alone with a single-extrusion 3D printer, or in combination with PVA and Breakaway material on 3D printers that allow for dual extrusion, such as the Ultimaker S5. When printed with a dual extruder, nylon can also be combined with TPU 95A or another color of nylon.

Printing with nylon filament

3D printer settings for nylon

Nylon is typically printed at temperatures between 230 and 260 °C, with a build plate temperature between 40 and 70 °C. The exact temperature will depend on your 3D printer, nozzle size, and print profile. On the Ultimaker S5, for example, with a 0.25 mm print core, Nylon is printed at 230 °C, while on the same printer with a 0.8 mm print core, you’ll set your temperature to 245 °C. In any case, one should print well above Nylon’s melting temperature (190 °C).

It's also worth mentioning that 3D printers without all-metal hotends may not be capable of reaching the high temperatures need to print nylon – so keep this in mind when preparing to print.

How do you keep nylon 3D printing filament from warping?

As mentioned above, nylon is prone to warpage. To prevent this, you must ensure that you have applied a sufficient amount of adhesive, such as Magigoo PA, to your print bed. Using a heated build plate – typically at 40 °C – during the 3D printing process will also act as a preventative. As an added precaution, you can also use Ultimaker Cura to turn off your 3D printer’s cooling fans during printing, so that your nylon 3D printing filament warps less. Ultimaker Nylon 3D printing filament, however, is not as prone to warpage or delamination – and is more resistant to humidity than other nylon 3D printing filaments – and therefore does not need additional accessories to create a good printing environment.

Common uses of nylon filament

Because of its strength, durability, and flexibility, nylon 3D printing filament serves as a solution to engineers, designers, and manufacturers who are seeking to achieve multiple mechanical requirements in a single print. Some of the common real-world uses for nylon 3D printing filament include:

Functional prototypes

Because of its multiple beneficial properties – especially its ability to replicate the flexible characteristics of mass-produced, injection-molded nylon parts – nylon 3D printing filament is a good candidate for functional prototypes. Companies such as Idea Reality, a Hampshire, England-based product design and development studio, have used these properties to help them iterate, refine, and create high-quality final products.

The studio used a nylon 3D printing material to create a prototype for a backpack that takes the weight off the wearer’s shoulders via an ergonomic design – meaning it needed to withstand and adapt to near-constant fluctuations in pressure from the wearer’s movements.

Tooling

Nylon’s versatility and reliability are well suited to the creation of tools for use in hard-working environments and harsh conditions such as those seen in the automotive industry. Formula 3 team Van Amersfoort Racing, for example, used a nylon material that contains 20% carbon fiber, to create a rear-alignment tool for its vehicles. The Clariant PA6/66 20CF (no longer available but replaced by NovamidID1030CF10).

The tool utilizes carbon rods, from which a stretched wire acts as a reference for a racecar’s center point – meaning it’s extremely important, that the rods are accurately positioned. Standard materials such as PLA are not strong and stiff enough, but Ultimaker’s open-filament system along with a nylon filament were perfect for the job.

Industrial models

Because of its flexibility and durability, design studios use nylon 3D printing material to create industrial or architectural models. These models can be printed or assembled into complex, previously unattainable designs and shapes because of nylon’s versatility.

End-use parts

Nylon’s exceptional strength and durability make it appropriate for final, or end-use, parts that can be used long-term. Take US-based Snow Business, which uses nylon 3D printing filament and water-soluble PVA to create nozzles for the snow machines it manufactures for the TV and film industry.

snow machineWatch the video

Rather than the two-part process it previously used with ABS material, Snow Business prints its nozzles with nylon in one piece, leaving finished parts unmarked and unblemished, and saving time during post-processing.

Continue reading